Advanced Production Lines
At Med Care Factory, we employ cutting-edge technology and sophisticated manufacturing processes to deliver pharmaceutical products of exceptional quality. Our state-of-the-art production lines combine precision engineering with strict quality control to ensure consistent excellence in every batch.
Our Product Technologies
A comprehensive overview of our manufacturing capabilities.
World-Class Manufacturing Facilities
Med Care Factory operates from modern, purpose-built manufacturing facilities in Badr City and Obour City, covering a total area of 4,000 square meters. Our facilities are designed to meet the highest international standards for pharmaceutical manufacturing, incorporating clean room technologies, automated systems, and energy-efficient infrastructure.
Both our manufacturing plants are registered with the National Food Safety Authority (NFSA) and adhere to Good Manufacturing Practices (GMP) throughout the production process. Our facilities are equipped with controlled environments, specialized air handling systems, and strict contamination control protocols to ensure product integrity and safety.
Specialized Production Lines
Advanced manufacturing systems for diverse pharmaceutical formats
Tablet Production Line
Our tablet production line incorporates the latest advancements in pharmaceutical manufacturing technology. From high-precision ingredient dispensing to multi-stage quality control, our tablet production process ensures consistent, high-quality tablets that meet the most stringent pharmaceutical standards.
High-Precision Rotary Tablet Presses
Multi-station rotary presses with precise weight control and force monitoring for consistent tablet compression
Advanced Granulation Systems
Wet and dry granulation capabilities for optimal powder flow properties and tablet consistency
Film Coating Technology
Automated coating systems for aesthetic enhancement, taste masking, and modified release formulations
Production Capacity
Up to 300,000 tablets per hour
Size Range
5mm to 25mm diameter
Weight Precision
±2% tolerance
Shape Options
Round, oval, caplet, custom
Capsule Production Line
Our capsule production line represents the pinnacle of encapsulation technology, capable of producing both standard hard gelatin capsules and our proprietary advanced delivery systems like Licaps and Duo Capsules.
High-Speed Encapsulation Machines
Automated systems for precise filling and sealing of hard gelatin capsules with minimal variation
Liquid-Fill Technology
Specialized equipment for Licap production, enabling liquid filling with hermetic sealing
Duo Capsule Systems
Advanced machinery for creating capsule-in-capsule formulations with separate compartments
Production Capacity
Up to 150,000 capsules per hour
Size Range
Size 000 to Size 5
Fill Precision
±3% tolerance
Fill Types
Powder, pellet, liquid, suspension
Liquid Production Line
Our liquid production line integrates state-of-the-art technology to ensure the precision, consistency, and safety of every batch of liquid supplements, including syrups, drops, and single-dose formats.
Temperature-Controlled Mixing Vessels
Jacketed tanks with precise temperature control and variable speed agitation for optimal mixing
High-Shear Homogenizers
Advanced equipment for creating stable emulsions and suspensions with uniform particle distribution
Multi-Format Filling Systems
Flexible filling machines capable of handling bottles, vials, dropper containers, and single-dose sachets
Production Capacity
Up to 10,000 liters per day
Batch Size
100 to 2,000 liters
Fill Precision
±0.5% volume accuracy
Temperature Range
5°C to 95°C with ±1°C control
Powder Production Line
Our powder production line combines advanced blending technology with strict quality control to create uniform, high-performance powder supplements, from bulk powders to single-dose sachets.
V-Blenders and Ribbon Mixers
Specialized mixing equipment for gentle yet thorough blending of powders and granules
Fluid Bed Dryers
Advanced drying systems with precise temperature and airflow control for optimal moisture content
Sacheting Machines
High-speed equipment for creating precise single-dose sachets with hermetic sealing
Production Capacity
Up to 5,000 kg per day
Batch Size
50 to 1,000 kg
Blend Uniformity
RSD < 2% for active ingredients
Particle Size Range
10 to 850 microns
Packaging Lines
Our sophisticated packaging lines represent the final critical stage, ensuring every product is securely and attractively packaged to maintain quality and enhance shelf appeal.
Blister Packaging Systems
High-speed thermoforming equipment for secure, tamper-evident tablet and capsule packaging
Bottle Filling and Capping
Automated lines for precise filling of tablets, capsules, and powders with secure closure application
Labeling and Coding
Advanced systems for applying labels, batch numbers, expiry dates, and serialization information
Blister Capacity
Up to 400 blisters per minute
Bottle Filling
Up to 120 bottles per minute
Labeling Accuracy
±0.5mm positioning precision
Carton Types
Tuck-end, reverse tuck, glued
Integrated Quality Control
Comprehensive quality management throughout the production process
Raw Material Testing
Every incoming raw material undergoes rigorous testing to verify identity, purity, potency, and compliance with specifications before being approved for production use.
- Identity confirmation via HPLC and spectroscopy
- Microbial testing for contaminants
- Heavy metal and residual solvent analysis
In-Process Controls
Throughout the manufacturing process, critical quality parameters are continuously monitored to ensure that each batch meets predetermined specifications at every stage.
- Real-time process parameter monitoring
- Automated sampling and testing
- Statistical process control implementation
Finished Product Testing
Completed products undergo comprehensive testing to verify all quality attributes, ensuring they meet all specifications before release to the market.
- Potency and content uniformity analysis
- Dissolution and disintegration testing
- Stability studies under various conditions
Quality Assurance Systems
Our comprehensive quality management system ensures that all aspects of production comply with regulatory requirements and internal standards for excellence.
- Documented quality procedures
- Internal auditing program
- Electronic batch record management
Production Capacity & Scale
Med Care Factory combines substantial production capacity with the flexibility to accommodate both large-scale manufacturing and smaller specialty batches. Our facilities are designed to scale production according to demand while maintaining consistent quality across all batch sizes.
With multiple production lines operating in parallel, we can efficiently manage diverse product portfolios and meet tight production schedules. Our advanced equipment allows for quick changeovers between different formulations and dosage forms, minimizing downtime and maximizing productivity.
Quality Certifications
Our commitment to excellence is validated by international standards
ISO 9001:2015
Quality Management System
GMP
Good Manufacturing Practices
ISO 22000:2005
Food Safety Management
ISO 18001:2007
Occupational Health & Safety
NFSA
National Food Safety Authority
Partner with Med Care for Your Manufacturing Needs
Leverage our state-of-the-art production facilities and expertise to bring your pharmaceutical and nutraceutical products to market. Contact us today to discuss your specific requirements and discover how we can support your success.
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